Volvo S60 Downpipes – Catted & Decat Performance Exhaust Upgrades

Volvo S60 Downpipes – Unlock the Full Potential of Your Sedan

The Volvo S60, known for its Scandinavian design, advanced technology, and impressive performance, is an excellent platform for tuning. From the efficient Drive-E engines to the high-performance Polestar Engineered variants, the S60 offers a lot of potential hidden behind restrictive OEM components. Upgrading to a performance Volvo S60 downpipe is one of the most effective modifications to unleash hidden horsepower, improve throttle response, and achieve a more aggressive exhaust tone.

Why Upgrade to a Performance Volvo S60 Downpipe?

The factory downpipe is designed to meet emissions and noise regulations but restricts exhaust flow and reduces turbo efficiency. Installing a high-performance downpipe brings multiple benefits:

• Increased horsepower and torque – reduced backpressure allows your engine to breathe better.
• Faster turbo spool – improved exhaust flow leads to quicker boost response and stronger acceleration.
• Enhanced exhaust sound – catted downpipes offer a refined, sporty tone, while decat downpipes unleash a raw, motorsport-inspired roar.
• Lower exhaust gas temperatures – better thermal efficiency under demanding driving conditions.
• Perfect for ECU tuning – essential for Stage 1, Stage 2, and hybrid turbo setups.

Types of Volvo S60 Downpipes

Our selection of Volvo S60 performance downpipes is designed to suit different tuning levels and driver preferences:

Catted Volvo S60 Downpipes

Catted downpipes integrate a high-flow sports catalytic converter, balancing emissions compliance with enhanced performance. Perfect for daily-driven cars in regions with emissions testing.

Decat Volvo S60 Downpipes

Decat downpipes completely remove the catalytic converter for maximum exhaust flow and pure performance gains. Best suited for track-focused builds or areas without emissions restrictions.

Material Options: Stainless Steel & Titanium

The material you choose affects durability, weight, and heat resistance:

• Stainless steel downpipes – cost-effective, corrosion-resistant, and highly durable.
• Titanium downpipes – ultra-lightweight, premium motorsport finish, and superior heat management.

Engine & Model Compatibility

Our Volvo S60 downpipes are compatible with a wide range of engines and generations:

• Volvo S60 T4 Downpipes – optimized for smaller turbocharged petrol engines.
• Volvo S60 T5 Downpipes – designed to enhance mid-range performance and throttle response.
• Volvo S60 T6 Downpipes – built for higher-output turbocharged engines.
• Volvo S60 T8 Twin Engine Downpipes – engineered for plug-in hybrid models seeking improved performance.
• Volvo S60 Polestar Engineered Downpipes – high-flow solutions for factory-tuned performance variants.
• Volvo S60 D4 / D5 Downpipes – optimized for diesel performance and torque gains.

Performance Gains with Volvo S60 Downpipes

Upgrading to a performance Volvo S60 downpipe delivers immediate improvements. Typical gains include:

• +15–35 HP from a downpipe upgrade alone.
• +40–70 HP when combined with Stage 2 ECU remapping.
• Increased torque across the rev range for improved drivability.
• Sharper throttle response and reduced turbo lag.

Choosing the Right Diameter

Choosing the correct downpipe diameter is essential for optimizing exhaust flow:

• 2.5-inch downpipes – ideal for Stage 1 and lightly tuned setups.
• 3-inch downpipes – recommended for Stage 2, hybrid turbo builds, and high-boost applications.

All our Volvo S60 downpipes are designed for direct bolt-on installation, requiring no cutting or welding.

Build Quality & Engineering

Our performance Volvo S60 downpipes are manufactured to meet the highest quality standards:

• Mandrel-bent tubing for unrestricted exhaust flow.
• High-grade stainless steel or titanium construction.
• Precision TIG welding ensures maximum durability and leak-free performance.
• OEM-style flanges and fittings for perfect integration.

Tuning Potential

Pairing your Volvo S60 downpipe with ECU tuning unlocks its full capabilities:

• Significant horsepower and torque improvements.
• Optimized boost control and fueling strategies.
• Custom exhaust sound profiles depending on catted or decat configuration.

Daily Driving vs Track Builds

For daily-driven S60 models, catted downpipes provide a balanced combination of performance and emissions compliance. For track or high-performance builds, decat downpipes deliver maximum flow, aggressive exhaust tone, and top-end power.

Conclusion

Upgrading to a performance Volvo S60 downpipe is one of the best modifications for unlocking hidden power, enhancing turbo efficiency, and improving exhaust acoustics. Whether you choose a catted downpipe for street legality or a decat downpipe for uncompromised performance, our selection of Volvo S60 downpipes guarantees premium quality, perfect fitment, and proven results. Take your Volvo S60’s performance to the next level today.